DISCONTINUED PRODUCT –
TOUGH GUN G2 and ThruArm G2 Series Robotic Air-Cooled MIG Guns

December 1, 2017

As of December 29, 2017, all TOUGH GUN® G2 and ThruArm® G2 series robotic air-cooled MIG guns will be discontinued as they are being replaced by TOUGH GUN CA3 and TOUGH GUN TA3 robotic air-cooled MIG guns. The TOUGH GUN G2 and ThruArm G2 series product lines will be fully supported with replacement parts (necks, cables, gun modules) until the end of 2018.

Affected Part Numbers:

• All MIG gun part numbers beginning with RA2
• All MIG gun part numbers beginning with TA2
• All MIG gun part numbers beginning with SG59

Download PDF Archived Tech Guides:

• M074 TOUGH GUN G2 Series
• M080 TOUGH GUN ThruArm G2 Series
• M084 TOUGH GUN ThruArm G2 Series for FANUC® Robots
• M085 Technical Addendum for TOUGH GUN ThruArm G2 Series TOUGH GUN I.C.E.® Neck Installation for Motoman® Robots

Download PDF Archived Technical Inserts:

• INS070 Wire Brake Installation for TOUGH GUN G2 Series MIG Guns
• INS072 TOUGH GUN G2 Series TOUGH GUN I.C.E. Installation for KUKA® Robots
• INS091 TOUGH GUN ThruArm MIG Gun Installation

Download PDF Archived Configurator Spreads

• TOUGH GUN G2 Series MIG Gun Configurator Spread
• TOUGH GUN ThruArm G2 Series MIG Gun Configurator Spread

PACKAGING CHANGES –
5-Gallon TOUGH GARD Anti-Spatter Liquid Pail

July 1, 2018

Tregaskiss has made changes to its 5-Gallon (18.9 L) TOUGH GARD® anti-spatter liquid pail design for increased strength and durability. Designed with a heavy duty integrated handle, this new container is easier to handle and can be easily stacked for maximized storage space. The new design also offers an improved seal to eliminate spillage during shipping.

Like the former pail design, this new 5-Gallon container is compatible with the TOUGH GARD anti-spatter multi-feed system. 

Affected Part Numbers:

• TG-101-05     TOUGH GARD Anti-Spatter Liquid, 5-Gal (18.9 L)  

Learn more about TOUGH GARD anti-spatter liquid or the TOUGH GARD anti-spatter multi-feed system.

PRODUCT UPDATE —
TOUGH GUN Reamer Cutter Blades

July 30, 2019

Tregaskiss has made the following changes to its TOUGH GUN® reamer cutter blades:

• Effective immediately as a running change: With no affect on performance, all cutter blades will now have a black oxide coating to ensure color consistency.
• Effective August 1, 2019: Select cutter blades have been changed from a dual flute design to a single flute design to enhance the cutter’s ability to remove spatter from the consumables.

Summary of Color Changes and Affected Part Numbers

Affected Part Numbers – New Black Oxide Coating

• RC-06 – 3/8″ bore
• RC-08 – 5/8″ bore, Binzel®
• RC-12 – 3/4″ bore
• RCT-01 – 5/8″ bore
• RCT-04 – 1/2″ bore
• RCT-05 – 1/2″ bore, TOUGH ACCESS™
• RCT-10 – 5/8″ bore, TOUGH ACCESS
• RCT-13 – 3/4″ bore, robotic water-cooled
• RCT-16 – 15.5 mm, Panasonic® 350 amp
• RCT-17 – 16.0 mm, Panasonic 500 amp
• RCT-18 – 15.5 mm nozzle M10 tip WH500T torch, Binzel

Summary of Design Changes and Affected Part Numbers

Affected Part Numbers – New Single Flute Design (effective August 1, 2019)

• RCT-01 – 5/8″ bore
• RCT-04 – 1/2″ bore

The above changes will be implemented as a running change and will be sold under the same part numbers as the previous design.

PRODUCT UPDATE —
TOUGH GUN TA3 MIG Guns Now Compatible with More Robot Models

August 10, 2018

Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the following robot models:

• FANUC® 100iD
• KUKA® KR6 R1820HW, KR8 R1420HW, KR8 R1620HW and KR8 R2100HW
• Yaskawa® Motoman® AR1440, AR1720 and AR2100

Available Resources

• Download the Spec Sheet (PDF)
• Download the Owner’s Manual (PDF)
• Download the Owner’s Manual for FANUC Robots (PDF)
• Configure your TOUGH GUN TA3 MIG Gun online!

Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun, or configure your gun at Tregaskiss.com/ConfigureMyGun today. 

PRODUCT UPDATE —
TOUGH GUN TA3 MIG Gun Offering Available for FANUC 100iD Robot Model

July 19, 2018

Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the FANUC® 100iD robot model. 

Features & Benefits

• Quick and easy cable replacement – easily access the cable clamping bolt by removing one half of the torch cover (Figure 1)
• Retrofit wire brake without affecting TCP – simply remove the plug and insert the wire brake module (Figure 2)
• TCP remains unchanged when switching between options: no options, wire brake, TOUGH GUN I.C.E.™ Technology, or TOUGH GUN I.C.E. Technology with wire brake
• Dust cover prevents dust and debris from entering the back of the FANUC 100iD robot wrist for additional protection (Figure 3)

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Part Numbers

560-600	Solid Mount Connector, air-cooled, no options
560-600I	Solid Mount Connector, TOUGH GUN I.C.E., no options
560-600W-045	Solid Mount Connector, air-cooled, wire brake 0.030″-0.045″
560-600W-116	Solid Mount Connector, air-cooled, wire brake 0.052″-1/16″
560-600IW-045	Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.030″-0.045″
560-600IW-116	Solid Mount Connector, TOUGH GUN I.C.E., wire brake 0.052″-1/16″
58SF011	LSR Unicable, air-cooled, no options
58SF011W	LSR Unicable, air-cooled, wire brake
58SF211	LSR Unicable, TOUGH GUN I.C.E., no options
58SF211W	LSR Unicable, TOUGH GUN I.C.E., wire brake
560-500A	Optional Air Blast Kit for guns equipped with Lincoln® power pins

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Available Resources

• Download the spec sheet (PDF)
• Download the MIG gun owner’s manual for FANUC robots (PDF)
• Configure your TOUGH GUN TA3 MIG gun online!

Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 

DISCONTINUED PRODUCT –
Legacy TOUGH GUN ThruArm G1 Series Product for ABB IRB1600ID

July 24, 2017

As of December 31, 2017, legacy TOUGH GUN® ThruArm® G1 series product for ABB® IRB1600ID configurations will be discontinued, and effective immediately, lead time for part number 508-200ABB will be 15 days.

• 508-200ABB
• W508-200ABB
• 508-200ABB-6
• 58SA004

Our legacy TOUGH GUN ThruArm G1 series was replaced by our TOUGH GUN TA3 series in 2014, but although A58G1S connector housing is the replacement for 508-200ABB connector housing, this unit will change tool center point (TCP) by approximately 1.428″.

For those customers using a 508-200ABB with a 405-22QC neck, we will be able to develop a special 22-degree neck for use with the A58G1S module to match their existing TCP. However, due to a length restriction in manufacturing, we will not be able to match TCP for those customers using a 508-200ABB with a 405-45QC neck. In this case, reprogramming will be necessary when switching to an A58G1S.

Additionally, when transitioning from the 508-200ABB to the A58G1S, the 58SA004 LSR Unicable will need to be replaced with the 58SA024 LSR Unicable, as the cable to torch connection is also different.

Learn more about our TOUGH GUN TA3 MIG gun offering or their TCP and center of mass data.

PRODUCT IMPROVEMENT –
Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer Robotic Nozzle Cleaning Stations

April 28, 2017

An improvement has been made to the nozzle detect option for our TOUGH GUN® TT3 reamer. This same option is also now available on our TOUGH GUN TT3E reamer.

This new nozzle detect uses a proximity sensor mounted on the side of the reamer that can be used independently of the ream cycle and is compatible with any nozzle size. The robot positions the front end of the MIG gun close to the sensor to detect the presence of the nozzle. If the nozzle is present, a signal is then sent back to the robot controller or PLC.

Affected Part Numbers

• TT-2333 + TT-2334 – OLD nozzle detect for TOUGH GUN TT3 reamer (analog model); available only for 1.062″ nozzle O.D.
• TT3E-2344 – NEW nozzle detect for TOUGH GUN TT3 and TT3E reamer; available for all nozzle O.D. sizes
• RS-500-5 – 4m cable with 3 poles (M12 connector); required for analog model only and only when selecting Nozzle Detection option
• TT3E-2343 – Splitter; required for Ethernet model only and only when selecting both the nozzle detect and the wire cutter options together

To learn more about our TOUGH GUN TT3 reamer offering, or configure your reamer online.

PRODUCT UPDATE –
TOUGH GUN TT3 Reamer Upgrades

April 28, 2017

Upgrades have been made to the TOUGH GUN® TT3 reamer to allow for a more common design between this model and the TOUGH GUN TT3E reamer. These upgrades include a common frame, replacement of the terminal strip with a new wiring harness, easy access setup switches, and a new check valve.

Terminal Strip vs. Wiring Harness

The wiring harness:

• Provides increased reliability.
• Takes up less space inside the reamer making it easier to service.
• Is easier to replace.
• Improves manufacturing capacity.

New Easy Access Setup Switches

• New stainless steel switches are durable and waterproof, no longer requiring a ‘mud flap’ protector.
• Switches are clearly labeled with their function.
• Replacement is quick and easy.

New Check Valve

• More robust and durable design.
• Learn more about the change to the check valve.

Click here for additional information about the TOUGH GUN TT3 reamer.

PRODUCT IMPROVEMENT –
New TOUGH GUN TT3 Reamer Check Valve

April 15, 2017

The check valve on the TOUGH GUN® TT3 and TT3E reamer robotic nozzle cleaning stations have been upgraded to a more robust and durable design. The new check valve is now common between both the analog and the Ethernet model.

Important Notes:

• The new check valve will keep the same part number as the check valve previously used on the TOUGH GUN TT3E reamer Ethernet model: TT3E-500-20.
• Check valve part # SR-500-20 previously used on the TOUGH GUN TT3 reamer analog model will be replaced with the new check valve (part # TT3E-500-20).

Learn more about our TOUGH GUN TT3 reamer offering.

PRODUCT IMPROVEMENT –
Low-Stress Robotic (LSR) Unicables

February 13, 2017

Tregaskiss is pleased to announce an improvement to our low-stress robotic (LSR) unicable design whereby the cable conduit will be fixed only on the torch end, and floating on the power pin end.

This design change will result in a more flexible, less restricted, longer lasting LSR unicable for all TOUGH GUN® TA3 robotic MIG gun product.

 

OLD LSR Unicable Design

 

NEW LSR Unicable Design

Click here for more information about low-stress robotic (LSR) unicables.

PRODUCT UPDATE —
Tregaskiss TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

December 18, 2019

Overview

Tregaskiss manufactures TOUGH GUN® TA3 through-arm welding torches for many Yaskawa® Motoman® robot models including but not limited to:

• Current models: AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24
• Legacy models: MA/EA1400, MA/EA1900, MA3100

On the current robot models listed above, the spacers and through-arm cables on a Tregaskiss® gun may originate from either Tregaskiss or from Yaskawa Motoman. It is important to note that the spacers and cables from Tregaskiss have significantly different dimensions than these same items from Yaskawa Motoman. This means that they are NOT interchangeable. Ordering the wrong replacement spacer and/or cable for an existing installation will significantly impact Tool Center Point (TCP) and cable life – please see Configuration Comparison Chart below for both solid mount and clutch mount setups with a short 45-degree neck for reference.

Details

For each model above, when a TOUGH GUN TA3 MIG gun is configured through Tregaskiss, the complete torch solution is Tregaskiss branded and includes: consumables, neck, torch, cable and power pin. For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Tregaskiss-specific aluminum spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5.

When Yaskawa Motoman integrates a welding solution with Tregaskiss product, a Motoman through-arm cable replaces the Tregaskiss through-arm cable for all models listed above (consumables, neck, torch and power pin remain Tregaskiss branded). For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Motoman-specific plastic torch spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5. This Motoman spacer is shorter than the Tregaskiss spacer and as a result, the Motoman cable for this setup is also shorter than the Tregaskiss-specific setup.

Configuration Comparison

Configuration	Tregaskiss Cable	Motoman Cable
Tregaskiss Spacer: AS-114-13
Solid mount, with or without wire brake	Yes	No
Clutch mount, with our without wire brake	Yes	No
Motoman Spacer: 168535-1
Solid mount, with or without wire brake	No	Yes
Clutch mount, with or without wire brake	No	Yes

NOTE: Reference chart above is applicable for Yaskawa Motoman robot models AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24.

Proper Setup – No impact on TCP or cable life

Improper Setup – Negative impact on TCP and/or cable life

Tregaskiss Spacer and LSR Unicable Part Number Reference Chart

Robot Make	Robot Model	Mount Style	Tregaskiss Spacer	LSR Unicable Part Number
				No Options	Air Blast	Wire Brake	Air Blast + Wire Brake
Motoman®	EA1400 XRC	Solid Mount	N/A	58SM016	58SM016A	58SM016W	58SM016AW
Motoman	EA1900 XRC	Solid Mount	N/A	58SM017	58SM017A	58SM017W	58SM017AW
Motoman	EA1400N, SSA2000, MA1400, VA1400	Solid Mount	N/A	58SM001	58SM001A	58SM001W	58SM001AW
Motoman	MA1440, AR1440, MH12	Solid Mount	AS-114-13	58SM035	58SM035A	58SM035W	58SM035AW
Motoman	EA1900N	Solid Mount	N/A	58SM002	58SM002A	58SM002W	58SM002AW
Motoman	MA2010, AR2010	Solid Mount	AS-114-13	58SM038	58SM038A	58SM038W	58SM038AW
Motoman	MA3100	Solid Mount	N/A	58SM031	58SM031A	58SM031W	58SM031AW
Motoman	MA3120, AR3120	Solid Mount	AS-114-13	58SM032	58SM032A	58SM032W	58SM032AW
Motoman	AR1730, MH24	Solid Mount	AS-114-13	58SM039	58SM039A	58SM039W	58SM039AW
Motoman	EA1400 XRC	Clutch	N/A	58CM016	58CM016A	58CM016W	58CM016AW
Motoman	EA1900 XRC	Clutch	N/A	58CM017	58CM017A	58CM017W	58CM017AW
Motoman	EA1400N, SSA2000, MA1400, VA1400	Clutch	N/A	58CM001	58CM001A	58CM001W	58CM001AW
Motoman	MA1440, AR1440, MH12	Clutch	AS-114-13	58CM035	58CM035A	58CM035W	58CM035AW
Motoman	EA1900N	Clutch	N/A	58CM002	58CM002A	58CM002W	58CM002AW
Motoman	MA2010, AR2010	Clutch	AS-114-13	58CM038	58CM038A	58CM038W	58CM038AW
Motoman	MA3100	Clutch	N/A	58CM031	58CM031A	58CM031W	58CM031AW
Motoman	MA3120, AR3120	Clutch	AS-114-13	58CM032	58CM032A	58CM032W	58CM032AW
Motoman	AR1730, MH24	Clutch	AS-114-13	58CM039	58CM039A	58CM039W	58CM039AW

NOTE: If Tregaskiss® TOUGH GUN I.C.E.® technology is required for your application, the cable must be purchased from Yaskawa Motoman for all of their robot models.

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IMPORTANT!

If you require Yaskawa Motoman components, please contact Yaskawa Motoman directly. Otherwise, if you require Tregaskiss components, please contact us for assistance.

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PRODUCT UPDATE —
Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

June 27, 2016

The TOUGH GARD® spatter cleaner was discontinued on December 31, 2014.

Some replacement parts for this discontinued product continue to be available. Prices and availability of these replacement parts are subject to change without notice.

Discontinued Replacement Parts

Part Number	Description
PER-2510	Motor

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Available Replacement Parts

Part Number	Description
ER-2241	Control Valve
ER-2242	Sprayer Valve
ER-2560	Reed Switch
ER-2609	Wiring Interface Receptacle
ER-2700	Spatter Cleaner Pneumatic
ER-500-15	Spray Head
PER-220	Valve Assembly
PER-2599	Spatter Cleaner Kit (motor not included)
PER-2680	Rear Shroud
PER-2685	Front Shroud
PER-500-15-6	Reservoir Mount

PRODUCT UPDATE —
TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

June 8, 2016 

Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the Panasonic® TM-2000 robot model. 
 

Available Resources

• Download the Spec Sheet (PDF)
• Download the Owner’s Manual (PDF)
• Download the Owner’s Manual for FANUC Robots (PDF)
• Configure your TOUGH GUN TA3 MIG Gun online!

Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 

DISCONTINUED PRODUCT — PER-2510 Air Motor for the TOUGH GARD Spatter Cleaner

June 6, 2016

Effective immediately, the PER-2510 air motor for the discontinued TOUGH GARD® spatter cleaner is no longer available through Tregaskiss.

As a result, the PER-2599 kit will no longer include the PER-2510 air motor (please see revised PER-2599 kit parts breakdown below).

This Fiam® air motor may be available directly through another vendor (list provided below):

Fiam® Air Motor Model Number	Part Number
28M100D-3/8-24UNF	185609008

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Vendors:

• Fiam – Worldwide Distribution
• ASG, Division of Jergens, Inc. – Cleveland, OH, USA
• Euroflex – Markham, ON, Canada

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Revised PER-2599 Kit Parts Breakdown

Item	Part Number	Description	Qty	Length
1	PER-2511	Motor Clamp Detail	1
3	PER-2611	Spatter Shield Plate, Inner	1
4	F1-M6X1-25B	M6x1x25mm LG SHCS, Black Oxide	3
5	F2-M4X.7-6B	M4x.7x6mm LG SHCS, Black Oxide	4
7	TR-2231	5/16″ x 1/8″ NPT QC	1
8	ER-2700	ER Reamer Pneumatic Kit	1
Not Shown	Red Tape	Electrical Red Tape, 18mm Wide		4.5″

Click here to download the archived M075 TOUGH GARD spatter cleaner technical guide. 

Access a complete list of available and discontinued replacement parts for the TOUGH GARD spatter cleaner here.

NEW PRODUCT —
TOUGH GUN Reamer Stand

Tregaskiss proudly announces its new TOUGH GUN® reamer stand. This simple fixed height durable stand is compatible with all TOUGH GUN TT3 and TT3E reamer models and can be ordered to a custom height between 18 and 45 inches. This new simplified design also allows for quick installation and new lower pricing.

Click here to learn more.

NEW PRODUCT — 
TOUGH GUN TT3E Reamer

March 26, 2016

Tregaskiss is pleased to announce the new TOUGH GUN® TT3E reamer robotic nozzle cleaning station offering the same high levels of durability, serviceability and repeatability now further enhanced by digital Ethernet communications that better integrate this unit into the digital controls infrastructure of your facility.

Enjoy greater control optimization, remote monitoring capability, and faster troubleshooting of all discrete TOUGH GUN reamer I/O functions to facilitate increased productivity in your robotic welding applications.

Automating spatter removal will help to extend the life of your robotic MIG guns and consumables, benefiting both your bottom line and production uptime and throughput.

PRODUCT UPDATE —
Expanded TOUGH GUN TA3 MIG Gun Offering

July 8, 2015  

Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has been expanded to include configurations for FANUC® M710iC-12L and Kawasaki® BA006N robot models. 
 

Available Resources

• Download the Spec Sheet (PDF)
• Download the Owner’s Manual (PDF)
• Download the Owner’s Manual for FANUC Robots (PDF)
• Configure your TOUGH GUN TA3 MIG gun online!

Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 

PRODUCT UPDATE —
Spray Containment

June 23, 2015

A perfect addition to the TOUGH GUN TT3 Reamer

This innovative spray containment unit from Tregaskiss helps prevent air contamination by catching anti-spatter overspray in its sealed basin, improving the air quality of the working environment and maintaining the cleanliness of the weld cell.

Spray Containment Part Numbers

TS-1000-01	for use with Tregaskiss® Heavy Duty (HD) Nozzles (excluding 3/4″ bore)
TS-1000-02	for use with Tregaskiss Standard Duty (SD) Nozzles
TS-1000-03	for use with Tregaskiss Heavy Duty Nozzles with 3/4″ bore
TS-1000-04	for use with Tregaskiss Heavy Duty Bottleneck Nozzles
TS-1000-05	for use with Tregaskiss Standard Duty Bottleneck Nozzles

Not sure what type of nozzle you have? Download the Tregaskiss nozzles spec sheet in PDF format.

Click here to learn more about the spray containment unit.

DISCONTINUED PRODUCT — TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

December 31, 2014

The TOUGH GARD® spatter cleaner has been discontinued as of December 31, 2014. Replacement parts will continue to be available until December 31, 2015. Prices and availability of these replacement parts are subject to change without notice.

Consider an upgrade to the TOUGH GUN® TT3 (analog) or TT3E (Ethernet) reamer robotic nozzle cleaning station from Tregaskiss. Click here to learn more.

Click here to download the M075 TOUGH GARD spatter cleaner technical guide.