AccuLock HDP Contact Tips
Tregaskiss® AccuLock™ HDP contact tips are made from a special alloy that resists arc erosion and wear, lasting up to 10x longer than copper and chrome zirconium tips in pulse welding.
- Up to 10x longer tip life
- Superior resistance to arc erosion and mechanical wear
- Reduced arc start failures and unexpected burn-backs
- High conductivity for improved arc stability
- Precision-engineered for extreme repeatability of through bore
Overview
Take your production uptime and efficiency to a new high.
Pulse welding is hard on contact tips. Peaks in the pulse waveform deliver up to 5x more energy and heat than CV welding, so shops using copper and chrome zirconium tips typically replace them twice as often. AccuLock™ HDP contact tips are engineered with a special alloy that has superior resistance to arc erosion and mechanical wear, increasing tip life up to 10x over copper and chrome zirconium, depending on the application. High conductivity improves arc stability for better weld quality and less spatter, while a precision-engineered through bore delivers extreme repeatability. The result: fewer arc start failures, fewer unexpected burnbacks, and more time welding.
Specifications
| Process | Pulse MIG (GMAW-P) |
|---|---|
| Consumable system | AccuLock™ R |
| Wire sizes | 0.035″–0.052″ (0.9–1.3 mm) |
| Tip O.D. | 0.350″ |
| Torque | 30 in.-lbs. (3.5 Nm) |
Testing
Test Parameters
120 minutes arc-on time (20 min × 6 cycles), high-speed pulse waveform, ER70S-3 0.045″ copper-coated solid wire from bulk package (ER480S-3 in Canada), 450 ipm wire feed speed, 40–45 ipm travel speed, 90/10 mixed gas, 240–260 average amps, Tregaskiss® CA3 MIG gun with 22° neck.
Consumables
Contact Tips
NOTE: There is no impact to Tool Center Point (TCP) when upgrading to AccuLock R consumables from TOUGH LOCK or many other consumables.
AccuLock Contact Tips; HDP
| Part Number | Description |
|---|---|
| T-A035WH* | 0.035″ (0.9 mm); qty. 10 |
| T-A039WH* | 0.039″ (1.0 mm); qty. 10 |
| T-A045WH* | 0.045″ (1.2 mm); qty. 10 |
| T-A052WH* | 0.052″ (1.3 mm); qty. 10 |
*add “-100” to end of the above part numbers for quantities of 100.
Diffusers
AccuLock R Gas Diffusers
| Part Number | Description |
|---|---|
| D-ATTH* | Heavy duty, thread-on; qty. 10 |
| D-ATSH* | Heavy duty, slip-on; qty. 10 |
*add “-100” to end of the above part numbers for quantities of 100.
Nozzles
Tregaskiss Nozzles
| Part Number | Description |
|---|---|
| 401-14-62 | Thread-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper; qty. 10 |
| 401-43-62 | Thread-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper; qty. 10 |
| 401-18-62 | Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper; qty. 10 |
| 401-20-62 | Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper; qty. 10 |
| 401-30-62T | Thread-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass; qty. 10 |
| 401-6-62 | Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper; qty. 10 |
| 401-8-62 | Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper; qty. 10 |
| 401-4-62 | Slip-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper; qty. 10 |
| 401-5-62 | Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.062″ O.D., copper; qty. 10 |
| 401-48-62 | Slip-on, 5/8″ bore, flush, bottleneck, 1.062″ O.D., copper; qty. 10 |
| 401-81-62 | Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper; qty. 10 |
| 401-7-62 | Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.106″ O.D., brass; qty. 10 |
| 401-71-62 | Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.106″ O.D., brass; qty. 10 |
| 401-87-62 | Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., brass; qty. 10 |
| 401-30-62 | Slip-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass; qty. 10 |
Liners
QUICK LOAD® Liners
| Part Number | Description |
|---|---|
| 415-35-6Q | for 0.035″-0.045″ wire, high carbon steel, round wound, 6 ft |
| 415-35-10Q | for 0.035″-0.045″ wire, high carbon steel, round wound, 10 ft |
| 415-35-15Q | for 0.035″-0.045″ wire, high carbon steel, round wound, 15 ft |
| 415-116-6Q | for 0.045″-1/16″ wire, high carbon steel, round wound, 6 ft |
| 415-116-10Q | for 0.045″-1/16″ wire, high carbon steel, round wound, 10 ft |
| 415-116-15Q | for 0.045″-1/16″ wire, high carbon steel, round wound, 15 ft |
| 415-332-6Q | for 0.078″-3/32″ wire, high carbon steel, round wound, 6 ft |
QUICK LOAD® E-Z Feed™ Liners for Cored Wire
| Part Number | Description |
|---|---|
| 415-35-062Q | for 0.035″-0.045″ wire, corrosion resistant coating (requires 415-26 retainer) |
| 415-116-062Q | for 0.045″-1/16″ wire, corrosion resistant coating (requires 415-31 retainer) |
QUICK LOAD® Liner Retainers
Required for initial installation only (sold separately)
| Part Number | Description |
|---|---|
| 415-26 | QUICK LOAD liner retainer, for 0.030″-5/64″ wire |
| 415-31 | QUICK LOAD liner retainer, for 0.045″-1/16″ wire (required for 415-116-062Q) |
Cutter Blades
Reamer Cutter Blades
| Part Number | Description |
|---|---|
| RCT-A01 | for 5/8″ (15.88 mm) nozzles; qty. 1 |
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