AccuLock R consumables family including contact tips, nozzle and slip-on diffuser

AccuLock R consumables family of contact tips, nozzles and diffusers

AccuLock™ R Consumables

Tregaskiss® AccuLock™ R consumables virtually eliminate contact tip cross-threading and extend tip life, so robotic and automatic cells spend less time down and more time welding.

ROBOTIC MIG TORCHES

GMAW/MIG

COMMON CONTACT TIP

NO CROSS-THREADING

NO TCP IMPACT

GENUINE OEM

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Overview

Less downtime. Less troubleshooting.
Tregaskiss® AccuLock™ R consumables are built to reduce the planned and unplanned downtime that comes with frequent consumable changes in robotic welding. Each contact tip has a long tail that concentrically aligns inside the diffuser before the coarse threads engage, making it virtually impossible to cross-thread. With 60% of the tip buried in the diffuser, away from the heat of the weld, tips last longer and need replacing less often, and mating tapers at the tip and diffuser provide excellent electrical conductivity. For pulse welding, AccuLock HDP contact tips can last up to 10x longer than copper, depending on the application. Upgrading is low effort and low risk: in most cases, your current tip and diffuser can be replaced with no impact to Tool Center Point (TCP). QUICK LOAD® liners reload from the front in less than half the time of rear-load liners. And because AccuLock R shares a common contact tip with Bernard® AccuLock S consumables, shops running robotic, automatic, and semi-automatic guns can simplify inventory and cut costs.

Specifications

Compatible guns	Atlas™, TA3, CA3, 600 Amp robotic water-cooled, MA1, MW1, Bernard® T-Gun™ and W-Gun™ semi-automatic water-cooled guns
Wire sizes	0.030″–3/32″ (0.8–2.4 mm)
System components	Contact tips, gas diffusers, nozzles, QUICK LOAD® liners
Diffuser styles	Slip-on and thread-on
Contact tips	HD copper, HD copper aluminum-specific, HD chrome zirconium, HDP; all 0.350″ O.D.
Nozzle bore	5/8″
Applications	Automotive, general manufacturing & fabrication, heavy equipment

Consumables

CONSUMABLES

Contact Tips

AccuLock HD Contact Tips; Copper
All AccuLock contact tips are 0.350″ O.D. Torque to 30 in.-lbs. (3.5 Nm).

Part Number	Description
T-A030CH	0.030″ (0.8 mm); qty. 10
T-A030CH-100	0.030″ (0.8 mm); qty. 100
T-A030CH-1000	0.030″ (0.8 mm); qty. 1000
T-A035CH	0.035″ (0.9 mm); qty. 10
T-A035CH-100	0.035″ (0.9 mm); qty. 100
T-A035CH-1000	0.035″ (0.9 mm); qty. 1000
T-A039CH	0.039″ (1.0 mm); qty. 10
T-A039CH-100	0.039″ (1.0 mm); qty. 100
T-A039CH-1000	0.039″ (1.0 mm); qty. 1000
T-A045CH	0.045″ (1.2 mm); qty. 10
T-A045CH-100	0.045″ (1.2 mm); qty. 100
T-A045CH-1000	0.045″ (1.2 mm); qty. 1000
T-A052CH	0.052″ (1.3 mm); qty. 10
T-A052CH-100	0.052″ (1.3 mm); qty. 100
T-A052CH-1000	0.052″ (1.3 mm); qty. 1000
T-A062CH	1/16″ (1.6 mm); qty. 10
T-A062CH-100	1/16″ (1.6 mm); qty. 100
T-A072CH	0.072″ (1.8 mm); qty. 10
T-A072CH-100	0.072″ (1.8 mm); qty. 100
T-A078CH	5/64″ (2.0 mm); qty. 10
T-A078CH-100	5/64″ (2.0 mm); qty. 100
T-A094CH	3/32″ (2.4 mm); qty. 10
T-A094CH-100	3/32″ (2.4 mm); qty. 100

AccuLock HD Contact Tips; Copper, Aluminum-Specific

Part Number	Description
T-A035AL	0.035″ (0.9 mm); qty. 10
T-A035AL-100	0.035″ (0.9 mm); qty. 100
T-A047AL	3/64″ (1.2 mm); qty. 10
T-A047AL-100	3/64″ (1.2 mm); qty. 100
T-A062AL	1/16″ (1.6 mm); qty. 10
T-A062AL-100	1/16″ (1.6 mm); qty. 100

AccuLock HD Contact Tips; Chrome Zirconium

Part Number	Description
T-A030ZH	0.030″ (0.8 mm); qty. 10
T-A030ZH-100	0.030″ (0.8 mm); qty. 100
T-A035ZH	0.035″ (0.9 mm); qty. 10
T-A035ZH-100	0.035″ (0.9 mm); qty. 100
T-A039ZH	0.039″ (1.0 mm); qty. 10
T-A039ZH-100	0.039″ (1.0 mm); qty. 100
T-A045ZH	0.045″ (1.2 mm); qty. 10
T-A045ZH-100	0.045″ (1.2 mm); qty. 100
T-A052ZH	0.052″ (1.3 mm); qty. 10
T-A052ZH-100	0.052″ (1.3 mm); qty. 100
T-A062ZH	1/16″ (1.6 mm); qty. 10
T-A062ZH-100	1/16″ (1.6 mm); qty. 100

AccuLock HDP Contact Tips
Made from a special alloy that resists arc erosion and wear, HDP tips can last up to 10x longer than copper and chrome zirconium tips in pulse welding, depending on the application, with improved arc stability and reduced spatter.

Part Number	Description
T-A035WH	0.035″ (0.9 mm); qty. 10
T-A035WH-100	0.035″ (0.9 mm); qty. 100
T-A039WH	0.039″ (1.0 mm); qty. 10
T-A039WH-100	0.039″ (1.0 mm); qty. 100
T-A045WH	0.045″ (1.2 mm); qty. 10
T-A045WH-100	0.045″ (1.2 mm); qty. 100
T-A052WH	0.052″ (1.3 mm); qty. 10
T-A052WH-100	0.052″ (1.3 mm); qty. 100

AccuLock Tip Tool

Part Number	Description
T-ALTOOL	AccuLock tip tool; qty. 1

Gas Diffusers

Part Number	Description
D-ATSH	Slip-on; for TOUGH GUN® TA3 and CA3, MA1, 500 A MW1, Auto Head, and 400 A T-Gun™ (compact); qty. 10
D-ATSH-100	Slip-on; qty. 100
D-ATTH	Thread-on; for TOUGH GUN® TA3 and CA3, MA1, 500 A MW1, Auto Head, 400 A T-Gun™ (compact) and 450 A T-Gun™; qty. 10
D-ATTH-100	Thread-on; qty. 100
D-ATTH-RW1	Thread-on; for 600 A robotic water-cooled guns; qty. 25
D-ATTH-MW1	Thread-on; for 600 A MW1 and 600 A T-Gun™; qty. 25
D-ATSH-AW2	Slip-on; for AW2 and 600 A W-Gun™; qty. 25

Nozzles; Slip-On (5/8″ bore)

Part Number	Description
401-6-62	1/8″ recess, tapered, copper, 1.062″ O.D.; qty. 10
401-4-62	1/8″ recess, tapered, copper, 0.938″ O.D.; qty. 10
401-5-62	1/4″ recess, tapered, copper, 1.062″ O.D.; qty. 10
401-8-62	1/8″ stick-out, tapered, copper, 0.938″ O.D.; qty. 10
401-81-62	1/8″ stick-out, tapered, copper, 1.062″ O.D.; qty. 10
401-48-62	Flush, bottleneck, copper, 1.062″ O.D.; qty. 10
401-7-62	1/4″ recess, tapered, brass, 1.106″ O.D.; qty. 10
401-71-62	1/8″ recess, tapered, brass, 1.106″ O.D.; qty. 10
401-87-62	1/8″ stick-out, tapered, brass, 1.062″ O.D.; qty. 10
401-30-62	1/8″ stick-out, bottleneck, brass, 0.938″ O.D.; qty. 10
401-9-75	3/4″ bore, 1/2″ recess, tapered, copper, 1.062″ O.D.; for Miller® HD MIG process; qty. 10

Nozzles; Thread-On (5/8″ bore)

Part Number	Description
401-14-62	1/8″ recess, tapered, copper, 1.062″ O.D.; qty. 10
401-43-62	1/8″ recess, tapered, copper, 0.938″ O.D.; qty. 10
401-18-62	1/8″ stick-out, tapered, copper, 0.938″ O.D.; qty. 10
401-20-62	1/8″ stick-out, tapered, copper, 1.062″ O.D.; qty. 10
401-30-62T	1/8″ stick-out, bottleneck, brass, 0.938″ O.D.; qty. 10

All nozzles use the RCT-01 reamer cutter blade, except 401-9-75 (RCT-13).

Teach Pointers (for robotic programming)

Part Number	Description
T-A001TP	Adjustable; qty. 1
T-A050TP	1/2″; qty. 1
T-A062TP	5/8″; qty. 1
T-A075TP	3/4″; qty. 1
T-A10MTP	10 mm; qty. 1
T-A15MTP	15 mm; qty. 1

QUICK LOAD® Liners

Part Number	Description
415-35-6Q	0.035″–0.045″ (0.9–1.2 mm); 6′ (1.8 m)
415-35-10Q	0.035″–0.045″ (0.9–1.2 mm); 10′ (3.05 m)
415-35-15Q	0.035″–0.045″ (0.9–1.2 mm); 15′ (4.6 m)
415-35-25Q	0.035″–0.045″ (0.9–1.2 mm); 25′ (7.6 m)
415-116-6Q	0.045″–1/16″ (1.2–1.6 mm); 6′ (1.8 m)
415-116-10Q	0.045″–1/16″ (1.2–1.6 mm); 10′ (3.05 m)
415-116-15Q	0.045″–1/16″ (1.2–1.6 mm); 15′ (4.6 m)
415-116-25Q	0.045″–1/16″ (1.2–1.6 mm); 25′ (7.6 m)

QUICK LOAD® E-Z Feed™ Liners

Part Number	Description
415-35-062Q	0.035″–0.045″ (0.9–1.2 mm); 6′ (1.8 m); galvanized; requires 415-26 retainer
415-116-062Q	0.045″–1/16″ (1.2–1.6 mm); 6′ (1.8 m); galvanized; includes 415-31 retainer

QUICK LOAD® Liner Retainers (required for initial installation, sold separately)

Part Number	Description
415-26	0.030″–5/64″ (0.8–2.0 mm); for Tregaskiss® TOUGH GUN® robotic and automatic guns, and Bernard® BTB, TGX™, and Clean Air™ guns
415-37	0.030″–5/64″ (0.8–2.0 mm); for most Tweco® MIG guns
415-31	0.045″–1/16″ (1.2–1.6 mm); required for 415-116-062Q