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PRODUCT IMPROVEMENT – New Swivel Design on the Bernard FILTAIR Fume Extraction Gun

PRODUCT IMPROVEMENT –
New Swivel Design on the Bernard FILTAIR Fume Extraction Gun

The improved swivel design on the Bernard® FILTAIR™ fume extraction MIG gun now uses threads to retain the vacuum hose and eliminates the front band-it clamp from both amperage models. This redesign will improve performance and avoids replacing the hose clamp with a larger head.

What Changed?

The new design threads into the vacuum hose and cannot be removed unless the hose is cut to remove it from the threads. Removing the front band-it clamp also eliminates the possibility of the clamp getting snagged on other equipment, gloves, clothing, etc.

Frequently Asked Questions

Did any part numbers change?

Answer: The new threaded swivels are backwards compatible with existing guns. As a result, swivel part numbers did not change.

  • 300 amp = 2810008
  • 400 amp = 2810009

How can you tell the difference between the old version and the new 2013 design?

Answer: New 2013 design will not have the metal front band-it clamp located on the hose near the rear of the handle. See Figure below: 

Image of FILTAIR connection bracket - OLD
OLD Version
Image of FILTAIR connection bracket removed - NEW
New 2013 Design

NEW PRODUCT – Bernard 250 amp S-Gun MIG Gun

NEW PRODUCT –
Bernard 250 amp S-Gun MIG Gun

Image of 250 amp MIG Gun

NEW! Ideal for shipbuilding and construction industries to reduce downtime and increase productivity!

  • NEW! Locked rotatable neck eliminates downtime at start of shift due to missing necks resulting in reduced operator costs
  • Locked rotatable neck is easily serviceable by maintenance
  • Steel monocoil power cable is composed of lightweight steel coils that provide exceptional conduit for shielding gas flow and wire feeding
  • Advanced molded handle design can withstand rough conditions and is ergonomically designed to offer better comfort and control even after extended use
  • Quik Tip™ consumables are designed with a threaded taper lock that increases tip life by providing excellent heat transfer and electrical conductivity
  • Built for exceptional performance and comfort in the most demanding environements – specifically shipbuilding and construction industries

 Learn more on the 250 amp S-Gun MIG gun product page. 


NEW PRODUCT – Bernard FILTAIR Fume Extraction MIG Gun

NEW PRODUCT –
Bernard FILTAIR Fume Extraction Gun

Keeping a clean working environment is important.

That’s why Bernard engineered the FILTAIR™ fume extraction gun.

Get right to the source and extract fumes at the weld bead with this new gun!

FILTAIR fume extraction MIG gun with call outs identifying extraction control regulator and vacuum hose swivel
  • Vacuum regulator on front of handle allows balance of suction with shielding gas flow to protect against porosity
  • Smaller, light weight handle improves maneuverability and operator comfort
  • Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue
  • Compatible with vacuum systems from most major manufacturers
  • Available in 300 and 400 amp models
  • Available with Centerfire™ or Quik Tip™ consumables that ensure reliable arc starting, help reduce spatter and are longer lasting than competitive brands
  • Smaller vacuum chamber improves joint access and visibility
  • Guns configured with a Miller direct plug include a Miller® FILTAIR vacuum hose adapter

NEW PRODUCT – Dura-Flux Self-Shielded Flux Cored Gun with Replaceable Cable Liner

NEW PRODUCT – Bernard Dura-Flux Self-Shielded Flux Cored Gun with Replaceable Cable Liner


NEW! Built to meet the needs of harsh and demanding environments, Bernard introduces the Dura-Flux™ Gun with replaceable power cable liner that is extremely durable yet comfortable to hold and use.

Dura-Flux MIG Gun with a replaceable liner
  • New replaceable power cable liner allows for quick and easy power cable maintenance
  • Optional dual schedule switch for wire speed adjustment while welding is integrated into the handle to keep it protected from weld spatter
  • Internal trigger leads mean no trigger to cord to get caught on surrounding objects
  • Lightweight, rotatable Hi-Viz™ neck reduces user fatigue and improves weld visibility
  • Provides operator with 350 amp of welding capability
  • Quik Tip™ contact tips are designed with threaded taper lock that increase tip life by providing excellent heat transfer and electrical conductivity
  • Available in multiple cable length options: 8′, 10′, 12′, 15′, 20′, 25′ ft.
  • Amperage rating of 350 amp
  • Small trigger guard provides increased maneuverability and provides more access to weld joints

Learn more about this new product on the Dura-Flux self-shielded flux-cored gun product page.


PRODUCT IMPROVEMENT – New 211-5-8 Extended Lever Switch

PRODUCT IMPROVEMENT –
New 211-5-8 Extended Lever Switch

An improved switch design for Bernard® T-Gun™ MIG guns (formerly Tregaskiss® TOUGH GUN® semi-automatic MIG guns) is now available to improve the performance and the life of the extended lever switch over previous versions.
 

What Changed?

The switch casing design has been updated to allow for improved retention tabs between two switch halves, which also reduces the chance of switches tearing apart during use. This updated lever design is more robust with improved strength.
 

Frequently Asked Questions

How can you tell the difference between the old version and the new 2011 design?

Our new 2011 switch is red (shown below in the comparison between current design and new 2011 design). 

Image of Bernard new 2011 switch that is red
SIDE VIEW:
Current design (top) vs.
New 2011 design (bottom)

PRODUCT IMPROVEMENT – New 211-5 Switch

PRODUCT IMPROVEMENT –
New 211-5 Switch

This improved switch design will significantly improve the performance and the life of the switch over previous versions.

The new 211-5 switch became standard on all Bernard® TGX® XS and T-Gun™ semi-automatic compact series MIG guns (formerly Tregaskiss® semi-automatic MIG guns) on March 1, 2011. 

What Changed?

The switch casing design has been updated to allow for improved retention tabs between two switch halves, which also reduces the chance of switches tearing apart during use. This new design also provides for an enhanced connection between the exterior terminals and the switch (see Figure 1 below). 

Frequently Asked Questions 

How can you tell the difference between the old version and the new 2011 design?

New 2011 design has the large tabs as shown in Figure 2 below.

Image of Current design (top) vs. New 2011 design (bottom)
Figure 1: BOTTOM VIEW – Current design (top) vs.
New 2011 design (bottom)
SIDE VIEW: Current design (top) vs. New 2011 design (bottom)
Figure 2: SIDE VIEW –
Current design (top) vs.
New 2011 design (bottom)

PRODUCT UPDATE – Trigger Lock 411-500

PRODUCT UPDATE –
Trigger Lock 411-500 for T-Gun Series MIG Guns

As of March 13, 2011, the electronic trigger lock (Part Number 411-500) for Bernard® T-Gun™ series MIG guns (formerly Tregaskiss® TOUGH GUN® semi-automatic MIG guns) is no longer available. It has been REPLACED with Part Number 411-4. 

Affected Part Numbers

  • DISCONTINUED: 411-500
  • REPLACEMENT: 411-4