Standard Installation – Install insulator cap over neck.Trim liner to between 5/8″ and 3/4″ beyond neck thread.Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser.Thread nozzle body onto gas diffuser / tip, and tighten firmly by hand.Thread nozzle cone onto nozzle body, and tighten firmly by hand. Installation with Conversion Adaptor – […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to between 5/8″ and 3/4″ beyond neck thread.Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser.Thread nozzle onto gas diffuser / tip and tighten firmly by hand. Installation with Conversion Adaptor – Install conversion adaptor.Install insulator cap over conversion adaptor.Trim liner to between […]
read more...CAUTION: Disconnect gun from equipment, allow to cool and remove electrode from liner before servicing! Diffuser Removal: Using the appropriate wrench, remove the gas diffuser with a counterclockwise rotation. Conventional Liner Installation: Re-insert liner into power pin with cable laying straight. Continue until liner lock is fully seated into power pin. A twisting motion […]
read more...Install Insulating Ring over the back of the Q-Nut and into the space between the aluminum armor and the front face of the Q-Nut. Removing front end consumables allows installation over front of neck if desired. Line up the middle of the tall arch on the Q-Nut Cover with the corner of the hex on […]
read more...Step 1 CAUTION – Turn off machine. Step 2 Trim ball from wire. Step 3 Remove consumables and old liner. Step 4 Straighten gun cable. Install new QUICK LOAD Liner over the wire. Use short pushes (to avoid kinking) until the liner seats in power pin. Step 5 Push the liner into the neck. Release […]
read more...Watch this demonstration to learn how to replace the upper and lower limit switches for the spindle in the TOUGH GUN TT3 Reamer.
read more...WARNING: Ensure the power and air supplies to the TOUGH GUN® Reamer are disconnected or disabled prior to working with the Reamer. ItemDescriptionPart NumberQty15/16″ x 1/18″ NPT QCTR-223122Bulkhead AdaptorLR-500-5123SpacerLR-500-50-514M6x1x20mm LG SHCS – Black OxideF1-M6X1-20B25Steel Line Kit – For LubricatorLR-500-5016Lubricator TT-LUB-SMC1 1. Remove lubricator kit from the box and inspect for any damage. 2. Remove the reservoir […]
read more...Watch this demonstration to learn how to safely and properly remove the motor and replace the belt in the TOUGH GUN TT3 Reamer.
read more...Check out this quick demonstration to learn how to replace the clamp limit switch in the TOUGH GUN TT3 Reamer.
read more...Check out this helpful video to learn more about how to install your TOUGH GUN TT3 Reamer.
read more...Learn how to change the 4-sided v-block in the TOUGH GUN TT3 Reamer to accommodate whichever Tregaskiss nozzle you’ll be using for your welding application.
read more...Ensure that the bolts clamping the feeder to the bracket on the robot are loosened.Insert the power pin on the rear of the Low-Stress Robotic (LSR+) Unicable into the feeder.Slide the feeder toward the front of the robot. This will create a necessary curve in the cable to allow for proper operation. Reminder: The robot’s […]
read more...Two sets of installation instructions are provided below: Installation from the Rear of the GunInstallation from the Front of the Gun Installation from the Rear of the Gun Remove the power pin from the feeder assembly. Remove the current power pin from the gun unicable. Feed the QUICK LOAD Liner into the new AutoLength Pin. […]
read more...Remove consumables (nozzle, contact tip and retaining head). Pull existing QUICK LOAD® Liner from the neck using pliers.Remove the protective cap from the new QUICK LOAD Liner.Insert the new QUICK LOAD Liner through the neck. Push the liner in using short strokes to prevent the liner from kinking. Feed the liner into the torch until […]
read more...The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner units made before March 2012 and may also require new valve assembly ER-2700, serial number ER-1635 and lower. The new motor is assembled and marked inside the new mounting bracket for reference […]
read more...IMPORTANT NOTICE: The AutoLength™ Pin is one component of the QUICK LOAD® Liner AutoLength System. This pin is designed specifically for use with QUICK LOAD Liners from Tregaskiss. Do not attempt to use with any other type of liner. AutoLength Pins look the same as standard power pins, but can only be used with QUICK LOAD […]
read more...Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7:
read more...Replace Your Liner in Less Than 1/2 the Time with the QUICK LOAD® Liner from Tregaskiss! To convert to the QUICK LOAD Liner, update your rear load liner part number as per the chart below. QUICK LOAD Liner Conversion Chart Wire SizeQUICK LOAD LinerReplaces Rear Load LinerDescriptionLengthI.D.0.023″415-23-15Q415-23-15High Carbon Steel – Round Wound16.5′0.050″0.030″415-30-6Q415-30-6High Carbon Steel – […]
read more...NOTICE: This product is factory set for wire equal to or smaller than 0.045“. If you are using wire 0.052” and larger, please remove the wire guide within the neck housing and replace it with the larger size (part #598-116) that is supplied in the box with this product. Removal and Installation Instructions Follow the […]
read more...TOUGH LOCK® retaining heads featuring dual taper technology have a second taper at the rear of the retaining head where it connects with the neck. This dual taper design: Locks your gun from contact tip to neckIncreases electrical conductivityHelps keep your consumables running coolerDecreases costly downtime To enjoy the benefits of TOUGH LOCK retaining heads at no […]
read more...Step 1: Insert the bronze jump liner (part #495-18-25) into the neck.Position the liner stop flush with the back of the neck copper.Cut the liner 1/2 inch from the consumable side of the neck. Step 2: Insert the Teflon liner into the torch until it stops.Measure from the end of the power pin to the […]
read more...Wire Brake Tool #450-17 Instructions Remove Wire Brake.Slide the Wire Guide Holder out of the connector cone assembly.Clean any debris or residue on the Wire Guide Holder. To Reassemble the Wire Guide Holder Line up the Wire Brake Tool with the Wire Guide Holder as shown in the diagram.Slide the Wire Guide Holder back inside […]
read more...Wire Brake Tool #450-17 Instructions Remove the neck and consumables (not shown in the diagram).Remove (unthread) the Wire Brake Pushing Unit.Using the Wire Brake Tool, slide the Wire Guide Holder out of the connector cone assembly.Clean any debris or residue on the Wire Guide Holder. To Reassemble the Wire Guide Holder Using the Wire Brake […]
read more...AIR BLAST KIT 508-A (does not include housing) Remove 408-200-9A using a standard screwdriver Remove 408-200-8A using a standard screwdriver Thread 410-45-2 into 408-200-8A using xx wrench Insert TR-2237 into push-lock connections of TR-2232 and 410-45-2. Insert TR-2232 into air supply, 60-80 psi air pressure 408-200-9A 408-200-8A (internal threads) 410-45-2
read more...