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Tregaskiss®TT4E Reamer

The Tregaskiss® TT4E reamer is a robotic nozzle cleaning station with Ethernet communication that powers through weld spatter to improve gas flow, reduce porosity, and keep your robotic cell running.

ACCESSORY
ROBOTIC CELL
ETHERNET COMMUNICATION
18M-CYCLE MOTOR LIFE
UP TO 3-YEAR WARRANTY
GENUINE OEM
  • Removes spatter for better gas flow and less porosity
  • Ethernet integration with daisy-chain wiring
  • Components rated for millions of cycles
  • Up to 3-year warranty with TOUGH GARD®

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    Overview

    The Tregaskiss® TT4E reamer powers through weld spatter to improve gas flow and reduce porosity, rework, and scrap in robotic welding. A 0.95 HP motor delivers 236 lbs. of spindle lifting force, and durable components keep it running: the lubricated motor lasts up to 18 million cycles, valves and cylinders are rated for 10 million+, and the optional wire cutter runs 1 million+ cycles without maintenance. Ethernet communication integrates the reamer into your facility’s digital controls, with daisy-chain wiring, a customizable ream cycle, and a double-stroke function. A 20-oz reservoir with low fluid level indicator, dedicated motor lubricator, and spray containment unit come standard to reduce downtime and cell clean-up. A fixed motor, clamp, and v-block mean no manual adjustments, and labeled wiring and external setup switches make setup and service easy. Backed by a 2-year warranty, extended to 3 years with exclusive use of TOUGH GARD® anti-spatter liquid.

    Specifications

    Communication Ethernet
    Rated voltage 24 VDC
    Operating voltage ±10% of rated voltage
    Power consumption 5.3 W max. in operation
    Air requirements 80–100 psi (5.0–7.0 bar) at 16 CFM (450 LPM)
    Motor 0.95 HP air motor; stall torque 83 in.-lbs. (9.4 Nm) at 80 psi (5.5 bar)
    Spindle lifting force 236 lbs. at 95 psi
    Spindle accuracy 0.001″–0.004″ rotating rod accuracy at full extension
    Weight ≈41 lbs. (18.6 kg)*
    Dimensions L: 13.74″ (349.0 mm) · W: 10.36″ (263.2 mm) · H: 22.18″ (563.4 mm)*
    Reservoir capacity 20 oz.
    Wire cutter capacity Up to 1/16″ (1.6 mm); stainless steel, aluminum, and cored wires (optional)
    Applications Automotive, general manufacturing & fabrication, heavy equipment

    Accessories

    Reamer Shroud

    Ideal for use in cobot welding applications, the new reamer shroud encourages safety where the operator could be near the reamer during operation. All new reamers configured specifically for use in cobot welding applications come standard with a factory-installed reamer shroud.

    Our TT4 reamers can be retrofitted with the reamer shroud, but if converting a reamer that was manufactured prior to March 2024, additional components will be required. Contact our Technical Services team for additional assistance if required.


    Tregaskiss Wire Cutter

    The Tregaskiss wire cutter removes the ball-end of the welding wire to provide smooth arc starts and consistent wire stick-out. The TOUGH GUN wire cutter easily cuts a variety of wire types from stainless steel to aluminum to flux-core in wire sizes up to 1/16″.

    TOUGH GUN TT4 reamer wire cutter

    Tregaskiss Wire Cutter Shroud

    The new wire cutter shroud is ideal for use in cobot welding applications where the operator could be near the wire cutter during operation. The Tregaskiss wire cutter is available with or without a wire cutter shroud, but when configuring a new reamer with the wire cutter option specifically for cobot welding applications, the wire cutter shroud comes factory installed.


    Spray Containment

    The innovative spray containment unit from Tregaskiss helps prevent air contamination by catching anti-spatter overspray in its sealed basin, improving the air quality of the working environment and maintaining the cleanliness of the weld cell.

    TOUGH GUN TT4 Reamer spray containment unit

    Filter / Regulator

    The Filter / Regulator unit from Tregaskiss is another recommended accessory that helps extend the life of your Tregaskiss reamer. The filter cleans the air supply to the reamer and restricts debris from reaching the motor, keeping it uncontaminated and ensuring maximum performance and longer life, while the regulator works to ensure optimal air pressure is achieved at the unit.


    Nozzle Detection

    Nozzle detection for the Tregaskiss TT4E reamer uses a proximity sensor mounted on the side of the reamer that can be used independently of the ream cycle. The robot positions the front end of the MIG gun close to the sensor to detect the presence of the nozzle. If the nozzle is not present, a signal is then sent back to the robot controller or PLC.

    Nozzle Detect on TOUGH GUN TT4 Reamer

    Tregaskiss Cutter Blades

    Improved performance. Competitive pricing.

    Tregaskiss is pleased to announce improvements to the design of our cutter blades. These new cutter blades are engineered from harder, stronger material for enhanced performance and durability, making them more resistant against breaking, snapping, chipping or cracking.

    reamer cutter blade with single flute design and new black coating

    Tregaskiss V-Blocks

    Compatible with Tregaskiss® and most competitive consumables, these four-sided v-blocks ensure your cutter is concentric with your consumables and your nozzle bore to guarantee the most effective ream. Choose from five available v-block options when configuring your new TOUGH GUN TT4E reamer.

    V-blocks for TOUGH GUN Reamers

    Tregaskiss Reamer Stand

    Custom Height. Quick Installation. Easy on the Budget.

    Tregaskiss provides a simple fixed height durable stand for all Tregaskiss TT4A and TT4E reamer models.

    Tregaskiss Reamer stands are available in heights between 18 and 36 inches in 6-inch increments.

    TOUGH GUN Reamer stand

    TOUGH GARD Anti-Spatter Liquid

    TOUGH GARD anti-spatter liquid was developed to address the performance requirements of metal fabricators. TOUGH GARD anti-spatter liquid won’t harm machinery or clog the sprayer like oil-based anti-spatter solutions, it cleans up easily with no residue, it’s safe to use and it’s safe for the environment. Helping prevent spatter adhesion and extending the life of consumables, TOUGH GARD anti-spatter liquid reduces downtime thus lowering operating and maintenance costs.


    TOUGH GARD Multi-Feed System

    The TOUGH GARD multi-feed system for anti-spatter solution can connect up to ten Tregaskiss TT4 reamer stations. This system eliminates the need to refill anti-spatter reservoirs on a frequent basis, resulting in lower operating costs, reduced downtime and increased safety.

    Configurator

    Customize your TT4 Reamer online

    TT4  E  1060  01  S  L   →   TT4E106001SL
     │   │   │    │   │  └─ Option 2
     │   │   │    │   └──── Option 1
     │   │   │    └──────── Cutter blade
     │   │   └───────────── V-block (nozzle O.D.)
     │   └───────────────── Version
     └───────────────────── Model
    Option Codes
    Version A Analog · E Ethernet
    V-block (nozzle O.D.) 0938 0.938″ (23.8 mm) · 1000 1.000″ (25.4 mm) · 1060 1.062″ (26.9 mm) · 1106 1.106″ (28.1 mm) · XXXX No v-block
    Cutter blade 01 5/8″ bore · 04 1/2″ bore · 13 3/4″ bore (incl. robotic water-cooled) · XX No cutter
    Option 1, robotic S Sprayer (standard) · W Sprayer + wire cutter · N Sprayer + nozzle detect · P Sprayer + nozzle detect + wire cutter
    Option 1, cobot B Sprayer (standard) · C Sprayer + wire cutter · D Sprayer + nozzle detect · A Sprayer + nozzle detect + wire cutter
    Option 2 L Lubricator

    Find Your Blade and V-Block by Nozzle

    Nozzle Nozzle O.D. V-Block Cutter Blade
    401-4-50 0.938″ (23.8 mm) TR-2150 RCT-04
    401-42-50 0.938″ (23.8 mm) TR-2150 RCT-04
    401-44-50 0.938″ (23.8 mm) TR-2150 RCT-04
    401-46-50 0.938″ (23.8 mm) TR-2150 RCT-04
    401-48-50 0.938″ (23.8 mm) TR-2150 RCT-04
    401-6-50 1.062″ (26.9 mm) TR-2150 RCT-04
    401-4-62 0.938″ (23.8 mm) TR-2150 RCT-01
    401-46-62 0.938″ (23.8 mm) TR-2150 RCT-01
    401-8-62 0.938″ (23.8 mm) TR-2150 RCT-01
    401-9-62 0.938″ (23.8 mm) TR-2150 RCT-01
    401-48-62 1.062″ (26.9 mm) TR-2150 RCT-01
    401-5-62 1.062″ (26.9 mm) TR-2150 RCT-01
    401-6-62 1.062″ (26.9 mm) TR-2150 RCT-01
    401-72-62 1.062″ (26.9 mm) TR-2150 RCT-01
    401-81-62 1.062″ (26.9 mm) TR-2150 RCT-01
    401-87-62 1.062″ (26.9 mm) TR-2150 RCT-01
    401-7-62 1.106″ (28.1 mm) TR-2150 RCT-01
    401-4-75 0.938″ (23.8 mm) TR-2150 RCT-13
    401-5-75 1.062″ (26.9 mm) TR-2150 RCT-13
    401-6-75 1.062″ (26.9 mm) TR-2150 RCT-13
    401-7-75 1.106″ (28.1 mm) TR-2150 RCT-13
    451-6-50 0.938″ (23.8 mm) TR-2150 RCT-04
    451-5-62 0.938″ (23.8 mm) TR-2150 RCT-01
    451-6-62 0.938″ (23.8 mm) TR-2150 RCT-01
    451-8-62 0.938″ (23.8 mm) TR-2150 RCT-01
    451-1-75 1.062″ (26.9 mm) TR-2150 RCT-13
    451-6-75 0.938″ (23.8 mm) TR-2150 RCT-13
    650-5-62 1.062″ (26.9 mm) TR-2150 RCT-01
    650-6-62 1.062″ (26.9 mm) TR-2150 RCT-01
    650-5-75 1.062″ (26.9 mm) TR-2150 RCT-13
    650-6-75 1.062″ (26.9 mm) TR-2150 RCT-13
    651-5-62 1.062″ (26.9 mm) TR-2150 RCT-01
    651-6-62 1.062″ (26.9 mm) TR-2150 RCT-01
    651-5-75 1.062″ (26.9 mm) TR-2150 RCT-13
    651-6-75 1.062″ (26.9 mm) TR-2150 RCT-13

    Configure Your Reamer → · Reverse Lookup →

    Part Numbers

    Cutter Blades (for standard and heavy duty consumables)

    Part Number Description
    RCT-01 5/8″ bore; single flute (configurable)
    RCT-04 1/2″ bore; single flute (configurable)
    RCT-13 3/4″ bore; double flute (configurable)

    Cutter Blades; Ordered Separately

    Part Number Description
    RCT-16 15.5 mm, Panasonic® 350 A; double flute
    RCT-17 16 mm, Panasonic® 500 A; double flute
    RCT-18 15.5 mm, Binzel® WH500T; double flute
    RCT-20 0.850″, Binzel®; double flute
    RCT-21 Fronius®; double flute
    RCT-D13 13 mm, Dinse®; double flute
    RCT-D15 15 mm, Dinse®; double flute
    RCT-D18 18 mm, Dinse®; double flute
    RCT-D21 21 mm, Dinse®; double flute
    RC-01 TR reamer, 5/8″ bore; double flute
    RC-04 TR reamer, 1/2″ bore; double flute
    RC-06 TR reamer, 3/8″ bore; double flute
    RC-08 TR reamer, 15.5 mm bore; double flute
    RC-12 TR reamer, 3/4″ bore; double flute

    4-Sided V-Blocks

    Part Number Nozzle O.D. (each side)
    TR-2150 0.850″ · 0.938″ · 1.062″ · 1.106″
    TR-2161 0.830″ · 0.978″ · 0.984″ · 1.125″
    TR-2162 0.875″ · 0.813″ · 0.780″ · 1.000″
    TR-2163 0.938″ · 1.062″ · 25 mm · 21 mm (for Panasonic®)
    TR-2164 0.938″ · 1.062″ · 1.180″ · 1.106″ (for Binzel®)
    TR-2165 24 mm · 26 mm · 28 mm · 30 mm

    Options and Components

    Part Number Description
    WC-400 Wire cutter
    WC-400C Wire cutter with shroud
    TT3E-2344 Proximity sensor for nozzle detect
    519-2 8-pin, 5 m cordset
    TT4-SC-100 Spray containment unit
    663-1-3 Spray containment hose
    TT4-2250 Motor lubricator with fittings
    TT4-1320 Reservoir with wire connector (recommended for cobot applications)
    TT4-1320KIT Reservoir filter and tethered cap
    TT4-1325 Reservoir fluid level sensor
    TT4-500-15 Spray assembly
    TT4-500-20 Spray check valve assembly

    Reamer Stands

    Part Number Description
    RST-18 18″ height
    RST-24 24″ height
    RST-30 30″ height
    RST-36 36″ height

    TOUGH GARD® Multi-Feed System
    Feed up to 10 reamers from a single 5-gallon pail or 55-gallon drum of TOUGH GARD anti-spatter liquid. Gravity fed with no pump or power required, and operators don’t need to enter the cell when pails or drums are located outside.

    Part Number Description
    TT4-MF-100 Multi-feed adapter
    TG-103-05-2 For 5-gallon pail (up to 2 reamers)
    TG-103-05-10 For 5-gallon pail (up to 10 reamers)
    TG-103-55-10 For 55-gallon drum (up to 10 reamers)
    TG-103-100 100′ multi-feed hose (UV rated)
    TG-103-200 200′ multi-feed hose (UV rated)

    TOUGH GARD® Anti-Spatter Liquid
    Water-soluble and non-toxic, TOUGH GARD creates a sacrificial surface that reduces spatter adhesion, extends consumable life, and minimizes nozzle cleaning downtime. Use it exclusively to extend your reamer warranty to 3 years.

    Part Number Description
    TG-101-14S 16.9 fl. oz. (500 mL)
    TG-101-32SP 32 fl. oz. (946 mL) spray bottle
    TG-101-01 1 U.S. gallon (3.78 L)
    TG-101-05 5.28 U.S. gallons (20 L)
    TG-101-55 55 U.S. gallons (208 L)

    Filter/Regulator
    Cleans the air supply to keep debris out of the motor and maintains optimal air pressure at the reamer.

    Part Number Description
    TT-FR-SMC Filter/regulator

    Software

    Most common part numbers

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    Where to buy

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